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Cigarette_Tobacco_Reclaimer

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Cigarette_Tobacco_Reclaimer

  • Production Capacity :- 8,000cpm (Regular Dia), 7,000cpm (Slim & Super Slim)
  • Cigarette Circumference :- 17mm – 28.3mm
  • Filter + Tobacco Rod Length :- 65mm – 110mm
  • PLC Control System :- SIEMENS IPC or BECKHOFF IPC
  • Weight Control :- Microwave System
  • Machine Unit :- S7000 Cigarette rod Maker, M8000 Filter Tip Attachment, F80 Auto Tray Filler
  • Power :- S7000 / 50KW, M8000 /20KW, F80/15KW
  • Total Weight :- 10,800 KG

Description

Welcome to our dedicated page providing insight into the intricate process of manufacturing cigarettes. At ZENITH TOBACCO MACHINERY, we believe in transparency and want our customers to understand the journey that each cigarette undergoes from raw tobacco to the final product.

  • 1. Tobacco Preparation :- Our journey begins with the careful selection of raw tobacco leaves. These leaves undergo a meticulous curing process to remove moisture and are then blended to create a harmonious and consistent flavor profile.
  • 2. Cutting and Shredding :- The blended tobacco is expertly cut and shredded into fine strands or ribbons. This ensures uniformity and contributes to achieving the desired characteristics of each blend.
  • 3. Moistening :- Moisture is introduced to the shredded tobacco, enhancing its flexibility and aiding in the subsequent rolling process.
  • 4. Forming the Tobacco Rod :- The moistened tobacco is fed into our state-of-the-art cigarette making machine. Through a sophisticated belt system or pneumatic mechanism, a continuous rod of tobacco is formed by compacting and shaping the shredded tobacco.
  • 5. Adding Filters (Optional) :- For those seeking filtered cigarettes, this is the stage where filters are introduced. These filters, made from materials like acetate tow, are meticulously attached to the tobacco rod.
  • 6. Wrapping in Cigarette Paper :- The tobacco rod, now carefully crafted, is enveloped in premium-quality cigarette paper. This paper, composed of flax and wood fibers, is chosen for its ideal characteristics.
  • 7. Sealing and Cutting :- To ensure precision, the cigarette paper is sealed and cut into individual lengths. This step is crucial for maintaining consistency across each cigarette.
  • 8. Packing (Optional) :- For certain products, additional processes such as conditioning or flavoring may be applied at this stage. Some may feature tipping paper or decorative bands for added aesthetics.
  • 9. Quality Control :- We prioritize quality at every step. Automated systems meticulously inspect each cigarette for defects, guaranteeing that every product meets our stringent quality standards.
  • 10. Packaging :- The final step involves packaging the finished cigarettes into carefully designed cartons or packs. Our packaging includes features like cellophane wrapping, health warnings, and branding, adhering to industry regulations.
  • At ZENITH TOBACCO MACHINERY, we take pride in our commitment to delivering a premium and responsibly manufactured product. We hope this detailed insight into our manufacturing process enhances your understanding and appreciation for the craftsmanship behind each cigarette.
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